We provide custom injection molding services up to 250 tons, and have the ability to produce a range of parts that include finished dimensions with 0.02 mm tolerance. Parts with this tolerance are normally made from an engineered resin. Our vast experience with filled or reinforced Acetal, Nylon or PBT, TPE, polyurethane and PVC will be the foundation used to process your parts in our climate-controlled plant.
All our Demag-VanDorn presses utilize closed loop process controls to ensure all parts meet your specification. If your parts are made from a commodity resin such as polypropylene, polystyrene or PET we will use this level of control to make your part as efficient and attractive as possible. Insert molding up to 250 tons has been a mainstay of our custom injection molding business. During the past 15 years we have over-molded more than 50 million automotive keys. This has enabled us to achieve a proficiency of insert molding quite rare in the custom injection molding business.
Our mold shop is equipped with the full range of machines that allow us to offer mold-design, mold making, mold repair, engineering changes and preventative maintenance on plastic injection molds up to 4,500 lb. Being ISO 9001:2000 throughout our plant ensures that we will deliver the tooling you need to keep your plastic molded parts ahead of schedule and within tolerance.
As our assembly department fills the daily orders, we are constantly looking for ways to improve each process we encounter. While assembling over 26 million transponder automotive key in the past 10 years our ability to eliminate restrictions to work flow have been honed to a razor edge. We will typically improve the production rate of transferred or converted lines by a significant amount also reducing scrap and improving measurable quality indicators.
Typically reserved for existing customers, process optimization and consultation would allow you to benefit from our knowledge of the plastic injection molding process. Being a custom plastic injection molding company gives you experiences' seldom seen inside the confines of a captive molding operation. We understand confidentiality is absolutely necessary as it relates to each product or business line. After more than twenty years of “doing business” we are pleased that our record shows we have not had a single claim or suite filed against our good name.
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